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To progress however I found that it would be useful to make these chips rapidly by direct CNC milling silicone rubber instead of rubber casting. So I carved some channels and test patterns on thin commercial silicone rubber sheets (1 mm thick) first using a 0.8 mm diameter needle and then a 0.5 mm diameter needle in the attempt to make even ...

Estimated Reading Time: 10 mins

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Make sure you are careful during this step. If the silicone leaks, it is very hard to stop it since no material wetted with silicone can stick and stop a leakage. Now you are ready to mix the silicone rubber materials and pour them into the mold. Calculate approximately the volume of the silicon rubber material required to fill your mold.

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